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What auto insurance does my oilfield fleet need, and what is the MCS-90 for?

Updated . Sources for every claim are listed at the end.

The short version

  • Federal rules set minimum auto liability for regulated carriers at $750,000 for non-hazardous property, $1,000,000 for oil and most hazardous materials, and $5,000,000 for certain bulk hazardous materials, under 49 CFR 387.9.
  • Texas intrastate carriers registered with TxDMV generally need $500,000 for vehicles over 26,000 pounds, with higher amounts for placarded hazardous materials.
  • The MCS-90 endorsement guarantees payment of judgments to the public, but you must reimburse the insurer for anything it pays that your policy would not have covered.
  • Operator MSAs usually ask for more than the legal minimum, plus additional insured status, waiver of subrogation and hired and non-owned auto coverage.
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What an oilfield auto program has to cover

Oilfield auto risk is not a fleet of delivery vans. It is pickups running lease roads before daylight, vac trucks and water haulers, hot oil units, winch and gin pole trucks, flatbeds pulling equipment trailers, and crews riding together to location.

A complete program usually has four pieces:

  • Owned auto liability for every power unit and trailer you own or lease long term.
  • Hired auto liability for vehicles you rent or borrow, including a rental pickup when one of yours is down.
  • Non-owned auto liability for employees driving their own vehicles on company business. This is the one that gets missed. A hand who drives his own truck to pick up parts creates liability for your company.
  • Physical damage (comprehensive and collision) on the units you cannot afford to replace out of pocket.

Mounted equipment deserves its own conversation. The pump on a hot oil unit or the vacuum system on a vac truck may be treated as part of the auto or may need to be scheduled on an equipment floater, depending on how the policies are written. See oilfield equipment insurance.

Operators and the compliance platforms check the auto certificate for limits, additional insured status, waiver of subrogation and, frequently, that hired and non-owned coverage is included. A missing hired and non-owned box is one of the most common reasons an auto line fails review.

Federal minimums: 49 CFR 387.9

If your operation is subject to federal financial responsibility rules, the minimum public liability limits come from 49 CFR 387.9. The regulation applies to for-hire carriers hauling property in interstate commerce, and to carriers (for-hire or private) hauling hazardous materials, substances or wastes in interstate, foreign or intrastate commerce, as described in 49 CFR 387.3. Vehicles under 10,001 pounds GVWR are generally excluded unless they carry the highest-risk materials, and non-bulk oil and hazardous materials moved in intrastate commerce are excluded.

The schedule of limits reads like this (summarized; the regulation's wording controls):

49 CFR 387.9, schedule of limits (public liability)
Type of carriageCommodityMinimum
For-hire, interstate or foreign, 10,001 lbs GVWR or moreProperty (nonhazardous)$750,000
For-hire and private, interstate, foreign or intrastate, 10,001 lbs or moreHazardous substances in bulk in cargo tanks, portable tanks or hopper vehicles; certain bulk Division 1.1-1.3, 2.3 Zone A, 6.1 PG I Zone A, 2.1 or 2.2 materials; highway route controlled Class 7$5,000,000
For-hire and private, interstate or foreign in any quantity, or intrastate in bulk only, 10,001 lbs or moreOil listed in 49 CFR 172.101; hazardous waste, materials or substances defined in 49 CFR 171.8 and listed in 172.101, not in the other rows$1,000,000
For-hire and private, interstate or foreign, under 10,001 lbsCertain bulk Division 1.1-1.3, 2.3 Zone A, 6.1 PG I Zone A materials; highway route controlled Class 7$5,000,000

Which row are you in?

That depends on what is in the tank and how it is classified for hazmat purposes, not on what the field calls it. If you haul crude, condensate, produced water or chemicals, have your compliance person confirm the classification. Your insurance limits should be built around that answer, and your MSA limits will usually be higher anyway.

What the MCS-90 actually does

When federal financial responsibility applies, your auto policy carries the MCS-90 endorsement. Contractors often think it adds coverage. It does something different.

In the language courts have quoted, the insurer "agrees to pay, within the limits of liability described herein, any final judgment recovered against the insured" for covered public liability, and no condition, provision or limitation in the policy relieves the insurer of that obligation. In the same endorsement, "the insured agrees to reimburse the company for any payment made by the company on account of any accident" that it would not have been obligated to pay but for the endorsement.

The Fourth Circuit described it as creating "a suretyship by the insurer to protect the public" when the policy otherwise provides no coverage. In plain terms:

  • If your policy covers the accident, the MCS-90 changes nothing.
  • If your policy does not cover it (an unlisted truck, an excluded driver, a pollution exclusion), the insurer may still have to pay the injured member of the public, and then it can come after you for the money.

So the MCS-90 protects the people your trucks might hurt. It does not protect you. Do not count it as pollution coverage or as a fix for a vehicle that never got added to the policy. See what is MCS-90.

Texas intrastate: TxDMV requirements

Plenty of oilfield fleets never cross a state line. Texas intrastate carriers register with the Texas Department of Motor Vehicles (TxDMV) rather than relying only on federal authority.

Per TxDMV, you need to register as an intrastate motor carrier if, among other triggers, you operate a commercial motor vehicle or combination with a gross weight, registered weight or gross weight rating over 26,000 pounds, or you transport hazardous materials in a quantity that requires placarding.

TxDMV's published minimum liability amounts include:

TxDMV intrastate minimum liability (selected rows relevant to oilfield fleets)
Carrier / cargoMinimum liability
Private or for-hire carriers with vehicles over 26,000 lbs (not otherwise listed)$500,000
Certain oil, hazardous waste, and petroleum fuel or lubricant carriers (placarded)$1,000,000
Certain placarded bulk hazardous materials and higher-risk categories$5,000,000

The legal minimum is not the MSA minimum

Operators commonly ask for $1,000,000 combined single limit on auto plus an umbrella over it. A truck that is legal under TxDMV can still fail an operator review.

Additional insured on the auto policy: CA 20 48

Operator MSAs almost always ask to be named as an additional insured on your auto policy. The usual tool is ISO CA 20 48, Designated Insured for Covered Autos Liability Coverage, which attaches to the Business Auto, Motor Carrier or Auto Dealers coverage form.

Read what it says. The endorsement "identifies person(s) or organization(s) who are 'insureds'" and states plainly that it "does not alter coverage provided in the Coverage Form." The scheduled party is an insured only to the extent it qualifies under the policy's Who Is An Insured provision. In practice that is mostly vicarious liability: if the operator is sued because of your driver's accident, the operator is covered as an insured for that claim.

That is usually what operators need, and it is how most contractors satisfy an auto AI requirement. Two things to check:

  • Whether your insurer uses a blanket version (any party you agree in a written contract to include) or requires each operator to be scheduled by name. Scheduled endorsements fail the moment you sign a new MSA and forget to call.
  • Whether the MSA also requires the auto coverage to be primary and non-contributory. CA 20 48 does not say that by itself. See what is primary and non-contributory.

MSA clause to endorsement

Which endorsement satisfies which MSA clauseAdditional insured: CG 20 10 and CG 20 37 on general liability, CA 20 48 on auto. Primary and non-contributory: CG 20 01. Waiver of subrogation: CG 24 04, CA 04 44, and the Texas workers comp waiver. Contractual liability supports indemnity. Pollution: contractors pollution liability and CA 99 48 for hauling. Notice of cancellation needs an endorsement.What the MSA saysWhat has to be on your policy"Name Company Group asadditional insured"GL: CG 20 10 + CG 20 37 (or blanket AI)Auto: CA 20 48 · Umbrella: follow form"Contractor's insurance is primaryand non-contributory"GL: CG 20 01 primary andnoncontributory, carried to the umbrella"Contractor waives all rightsof subrogation"GL: CG 24 04 · Auto: CA 04 44WC: Texas waiver of subrogation endorsement"Insurance shall supportContractor's indemnity obligations"GL contractual liability ("insured contract")Watch for CG 21 39, which strips it out"Contractor shall carrypollution liability"Contractors pollution or GL buybackHauling: auto pollution, CA 99 48"30 days written noticeof cancellation"A notice-to-third-parties endorsementon the policy (a certificate cannot do it)
Standard ISO form numbers shown; many energy policies use the insurer's own versions with the same effect. What matters is that the wording on your policy matches the wording in the exhibit, and that you can produce the endorsement when a reviewer asks for it.

Waiver of subrogation on auto

MSAs also ask for a waiver of subrogation on auto, usually in favor of the operator "and its group." On ISO paper, the auto waiver is CA 04 44, Waiver of Transfer of Rights of Recovery Against Others to Us. It modifies the policy's transfer of rights condition so your insurer gives up its right to pursue the parties you agreed in writing, before the loss, to waive.

Two practical points:

  • A waiver only works if the written agreement came first. Signing the MSA after the accident does not help.
  • Like the AI endorsement, it can be blanket or scheduled. Blanket is easier to live with if you work for several operators.

See what is a waiver of subrogation.

Why auto certificates fail operator review

In order of how often we see them:

  1. Limits below the MSA. The auto policy is $1,000,000 but the MSA wants $2,000,000, with no umbrella shown over auto.
  2. No hired and non-owned. The policy covers scheduled autos only.
  3. AI and waiver boxes checked, endorsements missing. The reviewer asks for the CA 20 48 and the waiver form and they are not attached, or the operator is not on a scheduled version.
  4. Umbrella does not list auto as underlying. Then the umbrella does not help the auto requirement. See oilfield umbrella insurance.
  5. Vehicle not on the policy. A new truck goes to work before it is added. This is exactly the situation where the MCS-90 can make the insurer pay a third party and then seek reimbursement from you.

If a platform has dinged your auto line, see why was my certificate rejected or send us the deficiency notice.

Common questions

What is the minimum auto insurance for an oilfield truck?

For a regulated interstate for-hire carrier of non-hazardous property, the federal minimum is $750,000. Oil and most hazardous materials require $1,000,000, and certain bulk hazardous materials require $5,000,000. Texas intrastate carriers over 26,000 pounds generally need $500,000 under TxDMV rules. MSAs usually require more.

Does the MCS-90 cover me if my policy excludes the accident?

It may require the insurer to pay the injured party, but you agree to reimburse the insurer. It protects the public, not your company.

How do I add an operator as an additional insured on my auto policy?

Usually with CA 20 48, the designated insured endorsement, or a blanket equivalent. Check whether yours is blanket or requires each operator to be scheduled by name.

Do I need hired and non-owned auto coverage?

If employees ever drive their own vehicles or rentals for work, yes. Operators and compliance platforms commonly check for it, and it is one of the most common reasons an auto line fails review.

Do I need a TxDMV number if I only work in Texas?

TxDMV registration is required if you operate a vehicle or combination over 26,000 pounds or haul placarded hazardous materials, among other triggers. Check the TxDMV requirements for your fleet.

Does the MCS-90 count as pollution coverage?

No. It guarantees payment of judgments to the public. It does not cover your cleanup costs and it gives the insurer a right to be reimbursed by you.

Sources

  1. 49 CFR 387.9: Financial responsibility, minimum levels. Schedule of limits: $750,000, $1,000,000 and $5,000,000 tiers with commodity descriptions.
  2. 49 CFR 387.3: Applicability. Which carriers are subject; under-10,001 lb and intrastate non-bulk exceptions.
  3. Canal Ins. Co. v. Distribution Services, Inc. (4th Cir. 2003). Quotes the MCS-90 payment and reimbursement language; describes it as a suretyship protecting the public.
  4. IRMI: MCS-90 endorsement. Insurer pays and may seek reimbursement from the insured where the policy would not otherwise cover.
  5. TxDMV: Motor carrier registration (TxDMV number). Registration triggers (over 26,000 lbs, placarded hazmat) and minimum insurance table.
  6. ISO CA 20 48 10 13 specimen (NY Office of General Services). Form text: identifies insureds for Covered Autos Liability and does not alter coverage.
  7. FC&S: CA 04 44 Waiver of Transfer of Rights of Recovery. Confirms CA 04 44 form number and title as the business auto waiver of subrogation.

This page explains insurance, not law. Have your attorney review indemnity and contract language; our job is making the insurance match it.

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